IMPROVING PRODUCTION RELIABILITY: MIDDLE EAST
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The Improving Production Reliability Workshop is a four day class that will teach participants to apply the production improvement cycle and associated production improvement tools for enhanced plant productivity and predictability. The workshop will provide instruction and practical exercises for participants covering:

  • Identifying projects/actions, including a standard process, metrics and review procedures to reduce or eliminate losses.
  • Development of leading indicators and metrics for tracking progress and maintaining control
  • Determining how a problem solution or process change is tested, developed into a specific set of instructions/procedures, standardized, and proliferated
The course will also highlight the role of Operations and Maintenance Management in establishing and managing an effective production optimization program in their facilities.

The Improving Production Reliability Workshop will: 

  • Illustrate the importance of an effective production reliability strategy in optimizing operational effectiveness
  • Provide an understanding of the basic role and responsibilities of management and engineers
  • Introduce an innovative work management system for early defect detection to minimize equipment failures
  • Teach participants an innovative methodology to develop and manage an effective reliability production program in their facilities
WORKSHOP PARTICIPANTS WILL LEARN
  • Calculating overall equipment effectiveness (OEE – Asset Utilization and Equipment Performance)
  • Identifying and categorizing production losses to create a loss map
  • Analyzing a loss map to determine improvement themes
  • Establishing reliability performance measures to track and guide production improvement
  • Performing root cause analysis on production losses through lean manufacturing tools including:
    • Quick Changeover & Start Up (SMED)
    • Visual Management
    • 5 Why’s
    • Value Stream Mapping
    • Process Mapping
    • Cause & Effects Diagrams
WORKSHOP PARTICIPANTS WILL RECEIVE:
  • Improving Production Reliability Certificate of Completion
  • Improving Production Reliability Pocket Reference Manual
  • Improving Production Reliability Workshop Manual
WHO SHOULD ATTEND:

Any person involved in the production management process including:

  • Plant Managers
  • Operations Managers
  • Maintenance Managers
  • Operations Foremen and Shift Superintendents
  • Operations and Process Engineers
  • Reliability Engineers
WORKSHOP OVERVIEW:
  • Workshop Introduction & Overview
  • Production Operations Processes
  • Overall Equipment Effectiveness
  • Loss Mapping
  • Improvement Themes
  • Improvement Tools - Process Mapping 
  • Improvement Tools – Constraint Management
  • Improvement Tools – The 5 Why’s  
  • Improvement Tools - SMED  
  • Improvement Tools – Standard Work  
  • Improvement Tools – Value Streams

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Strategic Asset Management Int'l LLC
World Headquarters
25 New Britain Avenue
Unionville, CT 06085
Ph: +1 860.675.0439
E: info@samicorp.com